My wife Kathy and I started our intarsia pattern business in 1992 with eight little "Cut n Carve". "Basswood Hound" puppy projects. "Cut n Carve" is similar to segmentation, the exception being, there is more free hand shaping and contouring. Put another way, "Cut n Carve" is like power carving with a drill press and sanding drums.
Being made from 1 1/2" thick basswood, the puppies could sit on a shelf or be hung on the wall. Some of the designs lend themselves to being fitted with clock movements, and when put on a base with pen and pencil hardware, made a nice desk set. Best of all, they were fun to make and sold well at craft fairs. My "Cut n Carve" method gives the novice an opportunity to develop basic cutting, fitting and contouring skills, while easily creating a nice looking project.
Ive always tried to get away from making an intarsia project that looked flat. This lead to the creation of my intarsia-on-intarsia technique where sections of the project are overlaid, creating a three dimensional appearance.
From the beginning we realized it was necessary to include a color photo of the finished project with our patterns. The photo provides our customer with a helpful visual aid. Ive never indicated levels of difficulty to my projects because once youve learned the techniques, theyre all the same. Its like building a house, the more bricks in it, the longer it takes to complete. But, its all done the same way; cutting and fitting one piece at a time, like laying bricks, until theyre all put together, then contouring them. The only thing that changes from one project to another is the shape and number of pieces.
My motto is, "your imagination is your most valuable tool, dont let it get rusty", thats the key to being creative. When working with an art form thats new to you, do your own thing. Just because you dont have access to certain types of wood, it doesnt mean you cant make the project. Some of the photos Ive received of customers projects were made entirely out of stained or painted pine and their results were excellent.
Striving for a lifelike appearance of a subject, at times Ill use glass eyes in a project. When I cant find the right color wood, realistic coloration is achieved with thinned acrylic paint to stain the wood, while letting the grain show through.
From what Ive read, intarsia has been around for centuries, incorporating all forms of media. So since its art, anyway you create your project is O.K. with me, just have fun doing it.
Sincerely,
Bob & Kathy Hlavacek
Bob was also the Intarsia Editor of "Creative Woodworks and Crafts".